Impact front · Processes
Less input,more OEE
Even with thousands of sensors and alarm systems in place, operational failures still erode efficiency.
Futurai acts before the breakdown. Using the historian to build models and operating procedures to direct actions, we accelerate the analytical power of Operations and Process Engineering.
No need for
with less noise comes more action
Thousands of tags = hundreds of alarms?
The biggest challenge in modeling industrial processes is telling apart an asset start-up, an SKU change, a production rate shift, or a setup from an actual anomaly that deserves attention.
Multivariate analysis enables us to see the moments of greatest historical stability of the asset, indicating its main operating points for accurate anomaly detection.
From the systemic analysis, the next step is to indicate only the variables that are directly linked to the root cause.
Connecting historian variables with operational procedures, an agent directs which actions should be taken.
The strategic objective is to allow the shift operator to make a decision even before consulting the Maintenance Engineering team.
Why traditional approaches fall short
Most solutions still operate under the same logic:
- ISOLATED SENSOR
- HIGH AND LOW LIMITS
- EXCESSIVE FALSE ALARMS
- MANUAL ANALYSIS
Industrial processes have multiple operating points and a dynamic of frequent changes — such as preventive maintenance and major shutdowns.
On the other hand, before a functional failure becomes evident, there is already a behavior signaling a potential failure through subtle changes in a few variables.
The challenge involves two conflicting fronts:
Coping with the high rate of false alarms present in the DCS or SDCD, which erodes the perceived criticality of each event.
Spotting the onset of potential failures through subtle variations in just a few tags out of thousands in the historian.
GET TO KNOW our
Governance
Futurai is a consulting + software solution that relies exclusively on data already available in your historian and supervisory systems. Integrating with your industrial data layer is on us, and we adapt to your IT Compliance.
- Parameterization
We learn the process behavior from real data, with no dependency on theoretical models.
- No New Hardware
100% software solution, integrated with your existing historians and automation systems.
- No Headcount Increase
Futurai's team works alongside yours on continuous monitoring, with no extra hires required.
- Long projects
Our solution goes live in up to 7 days. Impact arrives before the rollout bureaucracy.
Free Pilot
Before any online monitoring
Futurai can be evaluated free of charge using historical data from your own plant, demonstrating value in a concrete way.
If you are looking to increase availability, anticipate failures, and bring predictability back to maintenance routines, get to know the Futurai solution.
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